If you want your packaging to stand out from the crowd, you should hire a specialized pharmaceutical printing company. These professionals are experts in inkjet printing, miniature folding, and small-batch jobs. Plus, they’ll also handle validation for your packaging. Here are some tips on how to choose a pharmaceutical printing company. Read on for more information! Here are a few things to keep in mind before you begin your project. You might be surprised at the options available.
Miniature Folding
Pharmaceutical miniature folding services make small leaflets look bigger. The process is commonly used for inserts, instruction sheets, coupon booklets, and more. This printing technique is especially useful for pharmaceutical companies, as it can minimize the size of printed information. The finished product may be as small as 18x18mm, and the process can involve multiple folds that run in both directions. Other types of miniature folding include double parallel folds and roll folds.
The Flottman Company, founded in 1890, is an industry leader in miniature folding. Flottman’s facility offers complete security, 24-hour video surveillance, and complete code-key entry. This company adheres to strict GMPs and holds each and every job to the highest standards. The Flottman Company has been family owned and operated for three generations. Today, it is one of the largest providers of pharmaceutical miniature folding and printing services.
The company has a fully-equipped finishing department and can print down to 50 gsm. The mini folding for pharmaceutical printing services is now a growing area of business, as pharma companies are legally required to include a PIL on every pack. Otherwise, they will look for alternatives. A specialized folding service can help. Formax also provides miniature folding services for various other industries, such as face masks and patient information leaflets.
Inkjet Printing
Inkjet printing for pharmaceutical printing services is a promising technological advancement for pharmacological agents. The printing technology allows for precise spatial control. Using a strobe imaging system, the volume of ejected droplets at the point of use is measured and combined with the known drug solution concentration to estimate the actual drug content of the printed film. The inkjet process is capable of tailoring precise doses of pharmaceuticals.
Pharmaceutical products are regulated by the Food and Drug Administration (FDA). The FDA enforces laws related to drug manufacturing, distribution, and packaging. It is crucial to print the required information on drug packaging in compliance with the law, as omitting this information can lead to expensive recalls and tarnished reputations. Inkjet printing for pharmaceutical products provides the best possible solution. For pharmaceuticals, the thermal inkjet printers are the most preferred choice. They are also maintenance-free and offer the highest print resolution.
The advantages of inkjet printing for pharmaceutical products are numerous. Inkjet printing is a process of additive manufacturing, in which liquid droplets are selectively deposition and solidified. It helps reduce the number of manufacturing steps and tailor dosage regimens for individual patients. The process is highly accurate, reliable, and consistent. Moreover, it offers excellent contrast and legibility for pharmaceutical products. It also ensures efficient print production.
Small Batch Jobs
Pharma companies need to manage their print jobs efficiently. Sometimes, this means handling hundreds, thousands, or even just a few labels. In either case, the number of jobs depends on the complexity of the project, including different label sizes, types of printing, and finishing techniques. Luckily, there are specialized commercial printers in the pharmaceutical industry that can help them with these jobs. They can also design special software to help them handle the job more effectively.
A high-end digital press is the starting point for efficient production. The press should have the ability to integrate with an ERP system that tracks drugs and generates orders for labels. Pharmaceutical printing software developers can create solutions that will integrate with an ERP system and generate JDF tickets. It can also assemble jobs efficiently to make use of the printing press and finishing set-up and consider delivery times. Ultimately, a high-quality pharmaceutical printing service will ensure that your pharmaceutical labels are error-free and contain all necessary information.
When choosing a printer for a pharmaceutical project, it’s important to choose a provider that specializes in small-batch jobs. Small-batch jobs, however, require the most secure printing. Pharmaceutical packaging needs to be identical every time, and the print must be legible. To ensure that your packaging is secure and attractive, a printing company will scan your copy and decide if the design is visually appealing. Another consideration is color and security. New printers can handle a range of issues regarding both.
Validation
As the complexity of regulatory requirements and the shift to just-in-time production increase, validation of pharmaceutical printing services has become even more important. It is critical that a printing system is compliant with the highest level of quality standards. Validation of pharmaceutical printing services involves the validation of all processes and components used in the production of a drug. For example, labelling and documentation must be 100% clear and traceable. The final component of validation is the printer.
Pharmacies, like all other industries, require validation. It is necessary to ensure that a pharmaceutical product is safe and effective. This is especially true of pharmaceutical printing services. Validation involves assessing the processes of pharmaceutical production. A validation team is comprised of analysts and scientists who can ensure the product meets USP 41 standards. If changes are made, the validation team will re-perform tests to ensure compliance. It is essential to follow validation procedures when implementing changes to a manufacturing process, since even the smallest changes can affect the quality of the drug.
The validation process consists of several steps that should be undertaken to ensure that the final product meets the specifications. These steps should include the size of the hard disk and operating software, the type of monitor or printer, and the serial number of the instrument software. It should also include the post-process check, which includes integration, reprocessing, and report preparation. In order to ensure compliance, the validation team will conduct an extensive review of the entire printing process, which includes the quality management system, software, and hardware.
Colourisation
Pharmacies today are increasingly demanding high-quality, colour-matched print materials for their products. The pharmaceutical industry has a high level of security, and this demands the best printing quality. Pharmaceutical printing also requires high contrast and legibility, as well as regulatory and traceability codes. Colour services are an excellent way to meet this need, and to differentiate your brand from the competition. You can find colour management and software tools for your printing services provider’s products and services.
Pharmaceutical companies are increasingly leveraging in-house print manufacturing solutions. In-house solutions not only improve quality and productivity, but they provide a unique advantage to users. Integrated ERP systems and digital presses help pharmaceutical companies manage the entire process, from designing and creating print designs to finishing and distribution. In-house solutions are particularly valuable for pharma companies and parallel traders. In-house digital presses coupled with finishing systems ensure a complete verification trail from job conception to completion.
Pharma manufacturers have increased their attention to product marking due to three factors. First, improved visual discrimination can prevent errors during medication and dispensing. Second, the visual appearance of SODFs is vital to avoid dispensing errors. Manufacturers of SODFs need to adhere to regulatory requirements and marketing goals, as well as dosing strategy. This is why they use a combination of deboss, printing, and ultraviolet laser marking.
Production Support
Pharmacies have extensive documentation, packaging, labeling, and medical information requirements. These printing needs are also subject to regulation, creating a complex paper-intensive environment. IT departments can be overwhelmed by eliminating bottlenecks, but Cannon IV is uniquely qualified to handle the specialized printing needs of pharmaceutical companies. Read on for more information about how our managed print services can benefit your pharmaceutical business. We have extensive experience helping pharmaceutical companies meet the demands of rapid growth.
A complete verification trail is necessary in pharmaceutical printing. Pharma companies often print hundreds of jobs per day. Labels may be small or large, and there are many variables affecting their size, shape, and finish. The manufacturing process involves multiple steps, including materials preparation, quality control, and equipment maintenance. Production support for pharmaceutical printing services requires the use of advanced equipment and software, including in-house color management systems, automated workflows, and customized training.
Parallel trade of pharmaceuticals is a highly regulated process. Pharma re-importers must supply statutory information on each pack they distribute. As with parallel trade, print plays a vital role. Pharma parallel traders must repack the products to meet local laws, track their shipments, and ensure accurate information is on the labels. Parallel trade in pharmaceuticals is highly regulated, but offers tremendous opportunity. They must be ready to react quickly to changes in laws and regulations.
