Whether you’re planning on mailing out a letter or a postcard, you need to know what to look for when shopping for custom mailer boxes. You’ll find that there are many factors to consider, including the material you choose, the coating and the print options.
Printing Options
Whether you are sending a gift or promoting your products, your mailer box should be a reflection of your brand. You have a wide variety of options when it comes to designing your own box. You can use a variety of materials, add a variety of finishing touches, and make your mailer box a unique piece of art.
The most popular box material is cardboard. This material is durable and flexible. It is also recyclable and biodegradable. It is perfect for shipping heavy items and protecting them from the elements.
Cardboard is also available with a variety of coatings. You can choose matte or gloss finishes to suit your needs. Matte finishes are appropriate for sensitive items, while gloss finishes offer a more luxurious look.
Another option is digital printing. This process is fast and economical. It can be used to print full color photos or graphics. This is the fastest growing segment of the printing industry. Digital printing does away with printing plates, allowing for shorter runs. It also allows for revisions of prior designs.
Flexo printing is another popular option. This process is affordable and uses a rubber roller to make a direct print. Flexo prints directly on the box, which makes this option a great choice for smaller quantities of boxes. Flexo printing is ideal for simple designs or designs with a lot of text.
Offset lithography is another option for printing your box. This process is ideal for creating custom labels and labels that can cover the whole box. It also works well for adding foil stamping or embossing. This method also allows for a higher resolution graphic.
Spot gloss varnish is another option for adding visual interest to your mailer box. It adds a raised element to the design, which makes your box look more professional and unique.
Foil Stamping
Adding foil stamping to mailer boxes can be a great way to add a touch of luxury and shine to your product packaging. Packaging is the first impression that a customer gets when they open your box. If it doesn’t look luxurious, it will probably be ignored on the shelf. Consumers are willing to pay more for luxurious looking packaging.
There are two main types of foil stamping for mailer boxes. One uses heat to achieve a shiny finish, while the other uses pressure. Both methods use specialized foils.
Foil stamping for mailer boxes is one of the most popular surface finishing techniques used to enhance retail packaging. The method involves the use of specialized foils that have multiple layers to create a variety of finishes. These finishes include metallic foil stamping and holographic foil stamping.
The process is similar to the way you would use a rubber stamp to apply ink to a piece of paper. However, the method requires extra handling. It is also more expensive than conventional ink printing methods.
The most common foils used include metallic, pearl, and effects. The metallic foils typically come in gold, silver, and bronze. Holographic foils are also popular. Holographic foils are printed with special patterns that refract light through the entire color spectrum. Holographic foils are often used for collectibles and promotional materials.
Foil stamping for mailer boxes is a cost-effective method of enhancing product packaging. The process also allows you to add a tactile sense to your finished product. The glossy finish of the foil can make the whole box shine.
The name foil stamping for mailer boxes may seem a bit over the top, but it is a very important technique to use for custom packaging. With a little extra time and effort, you can create an elegant and luxurious looking packaging that will sway your consumers’ buying decisions. https://www.customboxesdesign.com/product/custom-mailer-boxes/
Offset Lithography
Generally, offset lithography is used for stationery and brochures. However, it is also used for magazines, newspapers and books.
Offset lithography is based on a two-step process: a printing plate and a rubber blanket. A printing plate is used to transfer the ink to the rubber blanket, which then transfers the ink to the substrate.
Lithography is a high-end printing method that enables you to print photo-realistic images. The best part is that it is cost-effective for high-volume orders. However, if you need to print a small quantity of printed collateral, it may be better to choose another method.
Litho printing is used to produce photo-realistic images that are ideal for labels and other printing on flexible surfaces. It also allows for 3-color printing and flood coating. However, it does not work on thick materials.
Another method is flexo printing. It is also a direct printing process, but it only uses one layer of material. It is often used for printing text and designs that have a lot of detail. It can also be used for edge-to-edge printing. However, it requires a complex set-up and therefore is more expensive for smaller volumes.
Another method, UV printing, is a digital printing process that uses ultra-violet lights to dry ink. It produces brighter colours and a more crisp print. It is also environmentally friendly. It can be used to print on kraft box printing, but it is a bit more expensive than traditional litho offset printing.
Offset lithography is the standard technique for high-volume printing. It is ideal for large printing jobs because it produces sharp and clean copies. However, it can be more expensive than digital printing at higher volumes.
High-Speed Digital Printing
Unlike traditional printing methods, high-speed digital printing for mailer boxes enables multiple targeting options, unlimited design options and a personalized touch. It can also improve the unboxing experience for customers. In addition, the technology has a lower environmental impact and can help businesses become waste-free.
Traditionally, the corrugated box industry has used flatbed inkjets for production. Today, the industry sector is adopting high-speed digital printing systems.
For instance, Minnesota-based Meyers recently installed a hybrid flexo/digital press. Its Sapphire EVO printing machine prints up to 9,000 linear meters per hour. It also offers options for in-line priming and varnishing. The Sapphire EVO is available in roll-fed media up to 650 mm wide.
Digital printing offers a number of other benefits, including speed, customization and high image quality. It is also cost-effective for short runs. It is also eco-friendly because it requires less setup and less resources. This is why leading brands are looking to switch to digital printing.
In addition to being faster and more environmentally-friendly, digital printing also allows businesses to create a personalized message. It can be used on a variety of media sizes and offers great color recognition.
Coating Options
Choosing the right coating options for mailer boxes is a crucial part of making sure your packaging is not only stylish, but also sturdy. Today, there are many different options to choose from.
The most popular coating options are the UV Coating and the Aqueous Coating. Both are quick to produce, but the UV Coating offers the highest gloss. It is also rub-resistant and provides maximum vibrancy to your packaging.
The Aqueous Coating is a water-based coating that is environmentally friendly and has no VOC emissions. It is available in a glossy or matte finish. It can also be foil stamped or embossed to create a unique design.
UV varnishing is another option. This process produces a high gloss finish that is extremely durable. It is also faster to dry than the Aqueous Coating.
Lamination is also a common coating for boxes. This process involves applying a thin film to the surface of the box. It helps protect the ink and prevents small cracks from appearing. The coating also adds thickness to the box.
Matte lamination is a popular choice for luxury boxes. It also gives a subtle appearance. This coating is perfect for unique procedures and processes. It is also ideal for full-color prints.
For long-run jobs, it is recommended to use specialty coatings. These include foil stamped, debossed, embossed, scented and glittered. These are also available in a wide range of sheens. They are more expensive than the other coatings. These coatings can add a special touch to your packaging, but require additional costs.
Soft Touch laminate is another option. It is soft to the touch and provides a warm and inviting feel. It is also available in a spot gloss finish. It is ideal for luxury skincare boxes and can be foil stamped.
